Foam Engineering offers a unique service to many different industries with it design to manufacture service. From specifying materials from a vast range and assisting with prototyping and design from bulk or batch manufacture, and employing state of the art production facilities such as;
- Thermoforming
- Die-cutting
- Contour cutting
- Laminating
- Self adhesive & specialized processing
There are over five hundred different types readily available, and it is important that the customer is advised on what is the most economical way of supplying technical foams for their specific requirements.
When choosing the right one for a desired use, foam engineers will very often make use of a sample kit. Sample kits help select the correct grade for the desired application
Articles manufactured from foam are very different from items made from wood or metal and therefore tolerances are much wider. This reflects the physical qualities of the material. Die cut foam will feature distortion or cupping around the edges.
Some items may be manufactured by working from a simple sketch plus any dimensional measurements, or from a full engineering drawing.
The engineering industry manufactures a vast array of items and articles for many different purposes and some of these will include:
- Sports & leisure body protection
- Business equipment
- Seals and gaskets
- Medical and cosmetics
- Fuel tank foams
- Thermal and noise insulation, filtration
- Presentation display and packaging
- Shock absorption transit packs
The foams used in the manufacture of these products vary depending upon their application and some of the most widely used foams are for acoustic applications are: Armaflex Nitrile/EPDM, polyester, polyether, reticulated polyester, coated polyether.
Industrial foams will include; Carbon impregnated polyether, coated polyether, compressed polyester, post treated PVC foam, PU polyester and PU polyether.
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